SPLIT TEE CLAMP

A hot tap, involves creating new connection to an existing pipe without emptying it or interrupting the flow. Pipeline hot tapping is typically used as a tie-in point for new piping, but is also often performed as a means to deploy instrumentation without shutdown. Hot tapping machines are often deployed in an essential step in preparation for line stopping.

Fleet-Line hot-tap tees are designed for use with class 150#, 300#, and 600# RFWN flanges for ASME B31.8 application, as well as other B31.8 and industry codes and standards. We can quote hot-tap tees with or without a flange.
Given the often sensitive nature of hot tapping, it is critical for hot tap tees to be made to the highest, most rigorous standards, which Steel Forgings excels in. All Steel Forgings hot taps are made from top-quality steel that meets all standard legal specifications for measures like strength and corrosion resistance.

Hot tapping, No Shutdown Hot Tapping, Hot Tap Clamps, Hot Tap Tool, Hot Tapping Saddles, Fittings, Hot Tap and Line Intervention, Hot Tapping on Operating Lines, Hot Tapping & Line Stops, Tapping Fitting, Hot Tapping & Plugging, flanged split tee in India

HOT TAP TEE FEATURES:

  • Compatible with all major models of hot tapping equipment
  • All pressure containing welds are 100% radiographed
  • Back-up strips available
  • Manufactured in compliance with WeldFit’s ISO 9001:2015 certified quality program
  • For hot tapping connections, size-on-size or reducing branch for steelpipe.
  • Manufactured to provide proper branch connection strength within thestated working parameters.!
  • Designed for proper hot tap alignment; ensuring a square joint to improvecutter life and field fit-up.
  • Compatible with most standard hot tapping equipment.

Material Specification

Pipe Sizes

1″ & Above

Split Body Shell

  SA / ASTM A 516 Gr. 70

  ASTM A 106 GR A, B, C Seamless Pipe

  ASTM A516 Gr. 70 Steel Plate

  API 5L Gr B, X42, X46, X52, X56, X60, X65, X70

  ASTM A36

  ASTM A572 Gr42, Gr50, Gr55, Gr60, Gr65

  ASTM A516 Gr55, Gr60, Gr65, Gr70

  ASTM A537 Class 1, Class 2, Class 3 EN 10025

  ASTM A216 WCC

  ASTM A352 LCC

  ASTM A216 WCB

  Any other as per client requirement.

Body Flange (Stiffner)

  ASTM A350 LF2 / ASME || SA350 LF2

  ASTM A105 / ASME || SA105

  Any other as per client requirement.

Stud & Nut

ASTM A 193 Gr. B7, with A194 Gr 2H or as per client requirement Nuts. ASTM A 194 Gr2.2H, 2HM, 4, 7, 7M, 8, 8M ASTM A307 Gr A, B, C

ASTM A320 Gr L7, L43

ASTM A325 Gr Type 1, Type 2,

Type 3 Any other as per client requirement.

Coating: Yellow Epoxy Polyamide, Standard or Marine Epoxy Galvanized, PTFE, Xylan Coated or any other as per client requirement

Seals / Gaskets

NBR temperature range is from -20°C to +80°C Viton temperature range is from -20°C to +200°C Silicone, Kevlar, Hycar

HNBR temperature range is from -20°C to +150°C Any other as per client requirement

Vent Plug

SA / ASTM A 105

Lifting Plug

SA / ASTM A 516 Gr. 70

Sacrifical Anode

Zinc Alloy

Any other as per client requirement.

Hinges Assembly

SA / ASTM A516 Gr. 70 SA / ASTM A-325

ASTM A106 Gr A, B, C, Seamless Pipes ASTM A572 Gr42, Gr50, Gr55, Gr60, Gr65 ASTM A516 Gr55, Gr60, Gr65

ASTM A36

ASTM A537 Class 1, Class 2, Class 3 EN 10025 – S235, S275, S355, S540

ASTM A 193 Gr. B7, with A194 Gr 2H Nuts. ASTM A 194 Gr2.2H, 2HM, 4, 7, 7M, 8, 8M ASTM A307 Gr A, B, C

ASTM A320 Gr L7, L43

ASTM A325 Gr Type 1,Type 2,Type 3 Any other as per client requirement.

 

Design Code

ASME SEC VIII API 6H ANSI B31.3 ANSI B31.4 ANSI B31.8

Design standards

  API SPEC 6H, Specification on End

  Closures, Connectors and Swivels

  API SPEC 5L, Specification for Line Pipe

  ASME Pressure Vessel Code, Section VIII

  ASME/ANSI B18.2.1, Square and Hex Bolts and

  Screw Inch Series

Design Pressure

300#, 400#, 600#, 900#, 1500#, 2500#

Any other as per client requirement.

Hydrotest Pressure

1.3 X Design Pressure

1.5 X Design Pressure

Any other as per client requirement.

Design Temperature

0 to 212°F

Any other as per client requirement.

Design Temperature

Yellow Epoxy Polyamide, Standard or Marine Epoxy, Galvanized, PTFE, Xylan Coated

Any other as per client requirement.

Sealing Length

As per client requirement.

Applicable International Standards

The design, engineering and supply of the fire tubes (two off) shall conform wherever applicable, and unless otherwise specified & agreed, to appropriate API, ASTM, ANSI, ASME or equivalent standards / codes and also to internationally-accepted standards and practices. All Standards and Codes followed for the Design shall be of latest version/ edition.

API RP 1160 API 6H/

API 6X/ API 5L

Managing System Integrity of Hydrocarbon Liquid Pipelines

ASME B31.3, ASME B31.4, ASME B31.8

Pipeline Transportation System for Liquids

ASME Section IX

Specification for Welding and Brazing Qualifications

ASME Section V

Non-Destructive Examination

ASME Section II Part C

Specification for Welding Rods, Electrodes and Filler Materials

ASME Section VIII, Div 1

Rules for Construction of Pressure vessels

ASTM E 94

Standard guide for Radiographic examinations

ASTM E709

Standard guide for Magnetic Particle examination

ASTM E1003

Standard test method for Hydrostatic Leak testing

Testing & Certifications

– Non-destructive testing (NDT)
– 100% magnetic particle inspection (MPI) for stiffener to shell weld (fillet)
– 100% ultrasonic testing of vent plug welds
– 100% MPI fo hinge welds
– Hydro Test as per ASME Secion VIII Div. 1 clause UG-99 Dimensional & Visual
– Hardness
– Load Testing of Hook & Hinge
– Painting Inspection
– Any other as per client requirement.

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