BOLTED REPAIR CLAMPS
Split sleeves are widely used for making repairs to a variety of high or low temperature pipelines, containing oil, water, gas, steam and chemical fluids.The clamp halves are joined by bolts to form a high integrity pressure vessel around the damaged or leaking pipe. Sealing is provided by elastomer seals of the highest quality selected for compatibility with the pipeline fluid and operating temperature.The Split sleeves may also be welded after installation to provide a permanent repair. It may be completely seal-welded with the pipe line in operation.
Clamps are repair fittings that can be used to seal leak caused by corrosion or damage on onshore and subsea pipelines. These Clamps are tested to 1.5 times the design pressure. Steel Grider Rings prevent displacement & damage of packing during installation. Standard working pressure is 1000 maop. Higher working pressures with various lengths are available on request.
Split repair sleeves
1. for onshore installation
2. for offshore installation, with zinc anodes and marine epoxy coating.
3. weldable, with heat insulating gaskets.
4. with grider rings, if required.
HIGH PRESSURE CLAMP FOR PIPE REPAIR | CLAMP FOR PIPE REPAIR | CLAMPS FOR PIPELINE REPAIR |
SPLIT SLEEVES | SLEEVE PIPE BOLTED | SPLIT SLEEVE CLAMP |
BOLTED CLAMP | SPLIT REPAIR CLAMP | SLEEVE SPLIT REPAIR |
MANCHON DE REPARATION | CLAMP REPAIR PIPE BOLTED | PIPELINE MECHANICAL REPAIR |
SPLIT SLEEVE PIPELINE REPAIR CLAMPS | EXTERNAL SPLIT SLEEVE PIPELINE REPAIR CLAMPS | EMERGENCY PIPLINE REPAIR CLAMP |
CLAMP PIPE REPAIR HIGH PRESSURE BOLTED TYPE | REPAIR CLAMPS & ACCESSORIES | SLEEVE PIPE TWO HALVES BOLTED FLANGED |
WELDABLE SPLIT SLEEVE REPAIR CLAMPS | WELDABLE SPLIT SLEEVE REPAIR CLAMPS FOR WELDING JOINT | SPLIT SLEEVE REPAIR CLAMPS |
SPLIT SLEEVE LEAK CLAMP FOR WELDING JOINT | SPLIT SLEEVE LEAK CLAMP FOR PIPE | LEAK CLAMP |
Features
Standard Clamps are fitted with a high grade elastomeric seal made from Buna-Nitrile or Viton. In these applications the sealing load is achived through the bolt tensioning of the clamp studs (split sleeve design)
- All Clamps are designed with an external pressure test facility that determines the joint integrity prior to commissioning.
- Twin seal configuration is also available to allow inter-seal testing to be carried out during installation.
- Clamps may be supplied for both topside and subsea repair applications.
Engineered solutions can be manufactured to use metal graphite composite seal that is provided in all Split Sleeve Clamp Mechanical Contractor products. Graphite based sealing ensures a chemically resistant, high temperature, high pressure seal that will not degrade in aggressive or harsh environments.
Clamps bespoke connector solutions can be provided by our dedicated engineering team.
Benefits
Can be used in cases of leaking pipes or where wall thinning occurs. They are self-sealing, achieved by bolting of the clamp studs.
Standard clamps come in single seal arrangement, but double seal arrangement can be provided upon request.
Hydro tested to 1.5 times the clamp design pressure (or as per your requirements) Widely used for subsea and topside repairs.
Provide with wedge shape grooves to prevent slipping of seals during installations. Designed to ASME VIII
Can be provided with prep angles for welding on the pipeline as and when required.
Material Specification
Pipe Sizes | 1″ & Above |
Split Body Shell | SA / ASTM A 516 Gr. 70 ASTM A 106 GR A, B, C Seamless Pipe ASTM A516 Gr. 70 Steel Plate API 5L Gr B, X42, X46, X52, X56, X60, X65, X70 ASTM A36 ASTM A572 Gr42, Gr50, Gr55, Gr60, Gr65 ASTM A516 Gr55, Gr60, Gr65, Gr70 ASTM A537 Class 1, Class 2, Class 3 EN 10025 ASTM A216 WCC ASTM A352 LCC ASTM A216 WCB Any other as per client requirement. |
Body Flange (Stiffner) | ASTM A350 LF2 / ASME || SA350 LF2 ASTM A105 / ASME || SA105 Any other as per client requirement. |
Stud & Nut | ASTM A 193 Gr. B7, with A194 Gr 2H or as per client requirement Nuts. ASTM A 194 Gr2.2H, 2HM, 4, 7, 7M, 8, 8M ASTM A307 Gr A, B, C ASTM A320 Gr L7, L43 ASTM A325 Gr Type 1, Type 2, Type 3 Any other as per client requirement. Coating: Yellow Epoxy Polyamide, Standard or Marine Epoxy Galvanized, PTFE, Xylan Coated or any other as per client requirement |
Seals / Gaskets | NBR temperature range is from -20°C to +80°C Viton temperature range is from -20°C to +200°C Silicone, Kevlar, Hycar HNBR temperature range is from -20°C to +150°C Any other as per client requirement |
Vent Plug | SA / ASTM A 105 |
Lifting Plug | SA / ASTM A 516 Gr. 70 |
Sacrifical Anode | Zinc Alloy Any other as per client requirement. |
Hinges Assembly | SA / ASTM A516 Gr. 70 SA / ASTM A-325 ASTM A106 Gr A, B, C, Seamless Pipes ASTM A572 Gr42, Gr50, Gr55, Gr60, Gr65 ASTM A516 Gr55, Gr60, Gr65 ASTM A36 ASTM A537 Class 1, Class 2, Class 3 EN 10025 – S235, S275, S355, S540 ASTM A 193 Gr. B7, with A194 Gr 2H Nuts. ASTM A 194 Gr2.2H, 2HM, 4, 7, 7M, 8, 8M ASTM A307 Gr A, B, C ASTM A320 Gr L7, L43 ASTM A325 Gr Type 1,Type 2,Type 3 Any other as per client requirement. |
Design Code | ASME SEC VIII DIV . 1 API 6H ANSI B31.3 ANSI B31.4 ANSI B31.8 |
Design standards | API SPEC 6H, Specification on End Closures, Connectors and Swivels API SPEC 5L, Specification for Line Pipe ASME Pressure Vessel Code, Section VIII ASME/ANSI B18.2.1, Square and Hex Bolts and Screw Inch Series |
Design Pressure | 300#, 400#, 600#, 900#, 1500#, 2500# Any other as per client requirement. |
Hydrotest Pressure | 1.3 X Design Pressure 1.5 X Design Pressure Any other as per client requirement. |
Design Temperature | 0 to 212°F Any other as per client requirement. |
Design Temperature | Yellow Epoxy Polyamide, Standard or Marine Epoxy, Galvanized, PTFE, Xylan Coated Any other as per client requirement. |
Sealing Length | As per client requirement. |
Applicable International Standards
The design, engineering and supply of the fire tubes (two off) shall conform wherever applicable, and unless otherwise specified & agreed, to appropriate API, ASTM, ANSI, ASME or equivalent standards / codes and also to internationally-accepted standards and practices. All Standards and Codes followed for the Design shall be of latest version/ edition.
API RP 1160 | Managing System Integrity of Hydrocarbon Liquid Pipelines |
ASME B 31.4 | Pipeline Transportation System for Liquids |
ASME Section IX | Specification for Welding and Brazing Qualifications |
ASME Section V | Non Destructive Examination |
ASME Section II Part C | Specification for Welding Rods, Electrodes and Filler Materials |
ASME Section VIII, Div 1 | Rules for Construction of Pressure vessels |
ASTM E 94 | Standard guide for Radiographic examinations |
ASTM E709 | Standard guide for Magnetic Particle examination |
ASTM E1003 | Standard test method for Hydrostatic Leak testing |
Testing & Certifications
- Non-destructive testing (NDT)
- 100% magnetic particle inspection (MPI) for stiffener to shell weld (fillet)
- 100% ultrasonic testing of vent plug welds
- 100% MPI fo hinge welds
- Hydro Test as per ASME Secion VIII Div. 1 clause UG-99 Dimensional & Visual
- Hardness
- Load Testing of Hook & Hinge Painting Inspection
- Any other as per client requirement.
Weldable Split Sleeves
- All clamps can be fully prepared for welding after installation (welding procedure is available on request)
- Heat insulators (parallel to the seals) protect the seals from heat during the welding of the sleeves to the pipe.
- Clamps with longer lengths available on request.
Ease of Installation and Maintenance
- All split sleeves are designed to be installed with the most common tools available and are readily field repairable, including full seal replacement.
Split Sleeves are suitable for Sour Environment
- This type of Split Sleeve is designed to be used in Hydrogen Sulfide (H2S) bearing hydrocabon service.
- For Sour Services, the body material will meet NACE MR0175.
Contact for Pipe repaire Leak.
For more details on the products contact us.
Half Pipe Sleeve, Half Repair Pipe Sleeve, Pre-Stressed Metallic Sleeve.