LEAK REPAIR CLAMP

Split sleeves are widely used for making repairs to a variety of high or low temperature pipelines, containing oil, water, gas, steam and chemical fluids.The clamp halves are joined by bolts to form a high integrity pressure vessel around the damaged or leaking pipe. Sealing is provided by elastomer seals of the highest quality selected for compatibility with the pipeline fluid and operating temperature.The Split sleeves may also be welded after installation to provide a permanent repair. It may be completely seal-welded with the pipe line in operation.

Split repair sleeves

  1. for onshore installation
  2. for offshore installation, with zinc anodes and marine epoxy
  3. weldable, with heat insulating
  4. with grider rings, if required.

Clamps are repair fittings that can be used to seal leak caused by corrosion or damage on onshore and subsea pipelines. These Clamps are tested to 1.5 times the design pressure. Steel Grider Rings prevent displacement & damage of packing during installation. Standard working pressure is 1000 maop. Higher working pressures with various lengths are available on request.

Split repair sleeves
1. for onshore installation
2. for offshore installation, with zinc anodes and marine epoxy coating.
3. weldable, with heat insulating gaskets.
4. with grider rings, if required.

HIGH PRESSURE CLAMP FOR PIPE REPAIR

CLAMP FOR PIPE REPAIR

CLAMPS FOR PIPELINE REPAIR

SPLIT SLEEVES

SLEEVE PIPE BOLTED

SPLIT SLEEVE CLAMP

BOLTED CLAMP

SPLIT REPAIR CLAMP

SLEEVE SPLIT REPAIR

MANCHON DE REPARATION

CLAMP REPAIR PIPE BOLTED

PIPELINE MECHANICAL REPAIR

SPLIT SLEEVE PIPELINE REPAIR CLAMPS

EXTERNAL SPLIT SLEEVE PIPELINE REPAIR CLAMPS

EMERGENCY PIPLINE REPAIR CLAMP

CLAMP PIPE REPAIR HIGH PRESSURE BOLTED TYPE

REPAIR CLAMPS & ACCESSORIES

SLEEVE PIPE TWO HALVES BOLTED FLANGED

WELDABLE SPLIT SLEEVE REPAIR CLAMPS

WELDABLE SPLIT SLEEVE REPAIR CLAMPS FOR WELDING JOINT

SPLIT SLEEVE REPAIR CLAMPS

SPLIT SLEEVE LEAK CLAMP FOR WELDING JOINT

SPLIT SLEEVE LEAK CLAMP FOR PIPE

LEAK CLAMP

Features

Standard Clamps are fitted with a high grade elastomeric seal made from Buna-Nitrile or Viton. In these applications the sealing load is achived through the bolt tensioning of the clamp studs (split sleeve design)

  •      All Clamps are designed with an external pressure test facility that determines the joint integrity prior to commissioning.
  •      Twin seal configuration is also available to allow inter-seal testing to be carried out during installation.
  •      Clamps may be supplied for both topside and subsea repair applications.

Engineered solutions can be manufactured to use metal graphite composite seal that is provided in all Split Sleeve Clamp Mechanical Contractor products. Graphite based sealing ensures a chemically resistant, high temperature, high pressure seal that will not degrade in aggressive or harsh environments.

Clamps bespoke connector solutions can be provided by our dedicated engineering team.

Benefits

Can be used in cases of leaking pipes or where wall thinning occurs. They are self-sealing, achieved by bolting of the clamp studs.
Standard clamps come in single seal arrangement, but double seal arrangement can be provided upon request.
Hydro tested to 1.5 times the clamp design pressure (or as per your requirements) Widely used for subsea and topside repairs.
Provide with wedge shape grooves to prevent slipping of seals during installations. Designed to ASME VIII
Can be provided with prep angles for welding on the pipeline as and when required.

Material Specification

Pipe Sizes

1″ & Above

Split Body Shell

  SA / ASTM A 516 Gr. 70

  ASTM A 106 GR A, B, C Seamless Pipe

  ASTM A516 Gr. 70 Steel Plate

  API 5L Gr B, X42, X46, X52, X56, X60, X65, X70

  ASTM A36

  ASTM A572 Gr42, Gr50, Gr55, Gr60, Gr65

  ASTM A516 Gr55, Gr60, Gr65, Gr70

  ASTM A537 Class 1, Class 2, Class 3 EN 10025

  ASTM A216 WCC

  ASTM A352 LCC

  ASTM A216 WCB

  Any other as per client requirement.

Body Flange (Stiffner)

  ASTM A350 LF2 / ASME || SA350 LF2

  ASTM A105 / ASME || SA105

  Any other as per client requirement.

Stud & Nut

ASTM A 193 Gr. B7, with A194 Gr 2H or as per client requirement Nuts. ASTM A 194 Gr2.2H, 2HM, 4, 7, 7M, 8, 8M ASTM A307 Gr A, B, C

ASTM A320 Gr L7, L43

ASTM A325 Gr Type 1, Type 2,

Type 3 Any other as per client requirement.

Coating: Yellow Epoxy Polyamide, Standard or Marine Epoxy Galvanized, PTFE, Xylan Coated or any other as per client requirement

Seals / Gaskets

NBR temperature range is from -20°C to +80°C Viton temperature range is from -20°C to +200°C Silicone, Kevlar, Hycar

HNBR temperature range is from -20°C to +150°C Any other as per client requirement

Vent Plug

SA / ASTM A 105

Lifting Plug

SA / ASTM A 516 Gr. 70

Sacrifical Anode

Zinc Alloy

Any other as per client requirement.

Hinges Assembly

SA / ASTM A516 Gr. 70 SA / ASTM A-325

ASTM A106 Gr A, B, C, Seamless Pipes ASTM A572 Gr42, Gr50, Gr55, Gr60, Gr65 ASTM A516 Gr55, Gr60, Gr65

ASTM A36

ASTM A537 Class 1, Class 2, Class 3 EN 10025 – S235, S275, S355, S540

ASTM A 193 Gr. B7, with A194 Gr 2H Nuts. ASTM A 194 Gr2.2H, 2HM, 4, 7, 7M, 8, 8M ASTM A307 Gr A, B, C

ASTM A320 Gr L7, L43

ASTM A325 Gr Type 1,Type 2,Type 3 Any other as per client requirement.

Design Code

  ASME SEC VIII DIV . 1

  API 6H

  ANSI B31.3

  ANSI B31.4

  ANSI B31.8

Design standards

  API SPEC 6H, Specification on End

  Closures, Connectors and Swivels

  API SPEC 5L, Specification for Line Pipe

  ASME Pressure Vessel Code, Section VIII

  ASME/ANSI B18.2.1, Square and Hex Bolts and

  Screw Inch Series

Design Pressure

300#, 400#, 600#, 900#, 1500#, 2500#

   Any other as per client requirement.

Hydrotest Pressure

1.3 X Design Pressure

1.5 X Design Pressure

Any other as per client requirement.

Design Temperature

0 to 212°F

Any other as per client requirement.

Design Temperature

Yellow Epoxy Polyamide, Standard or Marine Epoxy, Galvanized, PTFE, Xylan Coated

Any other as per client requirement.

Sealing Length

As per client requirement.

Applicable International Standards

The design, engineering and supply of the fire tubes (two off) shall conform wherever applicable, and unless otherwise specified & agreed, to appropriate API, ASTM, ANSI, ASME or equivalent standards / codes and also to internationally-accepted standards and practices. All Standards and Codes followed for the Design shall be of latest version/ edition.

 

API RP 1160

Managing System Integrity of Hydrocarbon Liquid Pipelines

ASME B 31.4

Pipeline Transportation System for Liquids

ASME Section IX

Specification for Welding and Brazing Qualifications

ASME Section V

Non Destructive Examination

ASME Section II Part C

Specification for Welding Rods, Electrodes and Filler Materials

ASME Section VIII, Div 1

Rules for Construction of Pressure vessels

ASTM E 94

Standard guide for Radiographic examinations

ASTM E709

Standard guide for Magnetic Particle examination

ASTM E1003

Standard test method for Hydrostatic Leak testing

Testing & Certifications

  • Non-destructive testing (NDT)
  • 100% magnetic particle inspection (MPI) for stiffener to shell weld (fillet)
  • 100% ultrasonic testing of vent plug welds
  • 100% MPI fo hinge welds
  •       Hydro Test as per ASME Secion VIII Div. 1 clause UG-99     Dimensional & Visual
  •       Hardness
  •       Load Testing of Hook & Hinge      Painting Inspection
  •       Any other as per client requirement.

Weldable Split Sleeves

  • All clamps can be fully prepared for welding after installation (welding procedure is available on request)
  • Heat insulators (parallel to the seals) protect the seals from heat during the welding of the sleeves to the pipe.
  • Clamps with longer lengths available on request.

 

Ease of Installation and Maintenance

  • All split sleeves are designed to be installed with the most common tools available and are readily field repairable, including full seal replacement.

 

Split Sleeves are suitable for Sour Environment

  • This type of Split Sleeve is designed to be used in Hydrogen Sulfide (H2S) bearing hydrocabon service.
  • For Sour Services, the body material will meet NACE MR0175.
Contact for Pipe repaire Leak.

For more details on the products contact us.

Half Pipe Sleeve, Half Repair Pipe Sleeve, Pre-Stressed Metallic Sleeve.

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