Split sleeves are widely used for making repairs to a variety of high or low pressure and high or low temperature pipelines, containing oil, water, gas, steam and chemical fluids. The clamp halves are joined by bolts to form a high integrity pressure vessel around the damaged or leaking pipe. Sealing is provided by elastomer seals of the highest quality selected for compatibility with the pipeline fluid and operating temperature. The Split sleeves may also be welded after installation to provide a permanent repair. It may be completely seal-welded with the pipe line in operation.
Bolted sleeves, bolted sleeve clamps, split repair clamp, Boltable Split Sleeve Repair Clamp, Split Type Pipe Repair Clamp, Flange leak repair clamps, Leak Repair Clamp are widely for making repairs to a variety of high or low pressure and high or low temperature pipeline, including oil, water, gas, steam and chemical process. The clamp halves are joined by bolts to form a high integrity pressure vessel around the damaged or leaking pipe.
Split repair sleeve
1. for onshore installation
2. for off shore installation, with zinc anodes and marine epoxy coating
3. weldable, with heat insulating gaskets
4. with girder rings, if required
HIGH PRESSURE CLAMP FOR PIPE REPAIR | SLEEVE SPLIT REPAIR |
LAMP FOR PIPE REPAIR | SPLIT SLEEVE PIPELINE REPAIR CLAMPS |
CLAMPS FOR PIPELINE REPAIR | EXTERNAL SPLIT SLEEVE PIPELINE REPAIR CLAMPS |
SPLIT SLEEVES | PIPELINE MECHANICAL REPAIR |
SLEEVE PIPE BOLTED | CLAMP PIPE REPAIR HIGH PRESSURE BOLTED TYPE |
SLEEVE PIPE TWO HALVES BOLTED FLANGED | REPAIR CLAMP & ACCESSORIES |
BOLTED CLAMP | SPLIT SLEEVE CLAMP |
SPLIT REPAIR CLAMP | WELDABLE SPLIT SLEEVE REPAIR CLAMPS |
EMERGENCY PIPELINE REPAIR CLAMP | WELDABLE SPLIT SLEEVE REPAIR CLAMPS FOR WELDING JOINT |
MANCHON DE REPARATION | SPLIT SLEEVE REPAIR CLAMPS |
CLAMP REPAIR PIPE BOLTED | SPLIT SLEEVE LEAK CLAMP FOR WELDING JOINT |
SPLIT SLEEVE LEAK CLAMP FOR PIPE | LEAK CLAMP |
APPLICABLE INTERNATIONAL STANDARDS
The design, engineering and supply of the fire tubes (two off) shall conform wherever applicable, and unless otherwise specified & agreed, to appropriate API, ASTM, ANSI ASME or equivalent standards / codes and also to internationally-accepted standards and practices. All Standards and Codes followed for the Design shall be of latest version/edition.
API RP 1160 | Managing System Integrity of Hydrocarbon Liquid Pipelines |
ASME B 31.4 | Pipeline Transportation System for Liquids |
ASME Section IX | Specification for Welding and Brazing Qualifications |
ASME Section V | Non-Destructive Examination |
ASME Section II, Part C | Specification for Welding rods, Electrodes and Filler materials |
ASME Section VIII, Div 1 | Rules for Construction of Pressure vessels |
ASTM E 94 | Standard guide for Radiographic examination |
ASTM E 709 | Standard guide for Magnetic particle examination |
ASTM E 1003 | Standard test method for Hydrostatic leak testing |
- Standard Clamps are fitted with a high grade elastomeric seal made from Buna-Nitrile or Viton. In these applications the sealing load is achieved through the bolt tensioning of the clamp studs (split sleeve design)
- All Clamps are designed with an external pressure test facility that determines the joint integrity prior to commissioning
- Twin seal configuration is also available to allow inter-seal testing to be carried out during installation Twin seal configuration is also available to allow inter-seal testing to be carried out during installation
- Clamps may be supplied for both topside and subsea repair applications
Engineered solutions can be manufactured to use metal graphite composite seal that is provided in all Split sleeve Clamp Mechanical Connector products. Graphite based sealing ensures a chemically resistant, high temperature, high pressure seal that will not degrade in aggressive or harsh environments.
Clamps bespoke connector solutions can be provided by our dedicated engineering team.
BENEFITS:
- Can be used in cases of leaking pipes or where wall thinning occurs
- They are self-sealing, achieved by bolting of the clamp studs
- Standard clamps come in single seal arrangement, but double seal arrangement can be provided upon request
- Hydro tested to 5 times the clamp design pressure (or as per your requirements)
- Widely used for subsea and topside repairs
- Provided with wedge shape grooves to prevent slipping of seals during installation
- Designed to ASME VIII
- Can be provided with prep angles for welding on the pipeline as and when required
PIPE SIZES |
4” & above |
SPLIT BODY SHELL |
SA / ASTM A 516 Gr. 70 |
ASTM A106 Gr. A,BC seamless pipe |
|
ASTM A516 Gr. 70 steel plate. |
|
API 5L Gr B, X42, X46, X52, X56, X60, X65, X70 – PSL 1 – PSL2 |
|
ASTM A36 |
|
ASTM A572 GR42, GR50, GR55, GR60, GR65 |
|
ASTM A516 GR55, GR60, GR65, GR70 |
|
ASTM A537 Class I, Class 2, Class 3 |
|
EN 10025 – S235,S275,S355,S450 |
|
ASTM A216 WCC |
|
ASTM A352 LCC |
|
ASTM A216 WCB |
|
Any other as per client requirement |
|
BODY FLANGE (STIFFNER) |
SA / ASTM A 105 |
Any other as per client requirement |
|
STUD & NUT |
ASTM A193 Gr. B7 with A194 Gr. 2H nuts. |
ASTM A194 Gr. 2,2H,2HM,4,7,7M,8,8M |
|
ASTM A307 GR. A,B,C |
|
ASTM A320 .GR L7,L43 |
|
ASTM A325 GR Type 1,Type 2,Type 3 |
|
Any other as per client requirement |
|
Coating : Yellow Epoxy Polyamide, Standard or Marine Epoxy, Galvanized, PTFE, Xylan Coated or any other as per client requirement |
|
SEALS/GASKET |
NBR temperature range is from – 20 C to + 80 ̊ C̊ |
Viton temperature range is from – 20 C to + 200 ̊ C |
|
Silicone |
|
Kevlar |
|
Hycar |
|
HNBR temperature range is from – 20 C to + 150 ̊ C̊ |
|
Any other as per client requirement |
|
VENT PLUG |
SA / ASTM A 105 |
HINGE ASSEMBLY |
SA / ASTM A516 Gr. 70 |
EN 10025 – S235,S275,S355,S450 |
SA / ASTM-A-325 |
ASTM A193 Gr. B7 with A194 Gr. 2H nuts. |
|
ASTM A106 Gr. A,BC seamless pipe |
ASTM A194 Gr. 2,2H,2HM,4,7,7M,8,8M |
|
ASTM A572 GR42, GR50, GR55, GR60, GR65 |
ASTM A307 GR. A,B,C |
|
ASTM A36 |
ASTM A320 .GR L7,L43 |
|
ASTM A572 GR42, GR50, GR55, GR60, GR65 |
ASTM A325 GR Type 1,Type 2,Type 3 |
|
ASTM A516 GR55, GR60, GR65, GR70 |
Any other as per client requirement |
|
ASTM A537 Class I, Class 2, Class 3 |
|
|
LIFTING LUG |
SA / ASTM A 516 Gr . 70 |
|
SACRIFICAL ANODE |
ZINC ALLOY |
|
Any other as per client requirement |
||
DESIGN CODE |
ASME SEC VIII |
|
API 6H |
||
ANSI B31.3 |
||
ANSI B31.4 |
||
ANSI B31.8 |
||
DESIGN PRESSURE |
300# |
|
|
400# |
|
|
600# |
|
|
900# |
|
|
1500# |
|
|
Any other as per client requirement |
|
HYDROTEST PRESSURE |
(1.3 X DESIGN PRESSURE) |
|
(1.5 X DESIGN PRESSURE) |
||
As per client requirement |
||
DESIGN TEMPERATURE |
0 TO 212°F |
|
Any other as per client requirement |
||
COATING |
Yellow Epoxy Polyamide, Standard or Marine Epoxy, Galvanized, PTFE, Xylan Coated |
|
Any other as per client requirement |
||
SEALING LENGTH |
As per client requirement |
- Non-destructive testing (NDT):
- 100 % magnetic particle inspection (MPI) for stiffener to shell weld (fillet)
- 100 % ultrasonic testing of vent plug welds
- 100 % MPI of hinge welds
- Hydro Test as per ASME Section VIII 1 clause UG-99
- Dimensional & Visual
- Hardness
- Load Testing of Hook & Hinge
- Painting Inspection
- Any other as per client requirement
WELDABLE SPLIT SLEEVES
All clamps can be fully prepared for welding after installation (welding procedure is available on request).
Heat insulators (parallel to the seals) protect the seals from heat during the welding of the sleeves to the pipe.
*Clamps with longer lengths available on request.
EASE OF INSTALLATION AND MAINTENANCE
All split sleeves are designed to be installed with the most common tools available and are readily field repairable, including full seal replacement
SPLIT SLEEVES ARE SUITABLE FOR SOUR ENVIRONMENT
This type of split sleeve is designed to be used in hydrogen sulfide (H2S) bearing hydrocarbon service.
For sour services, the body material will meet NACE MR0175.
Our Products are as below:
HALF PIPE SLEEVE | LEAK REPAIR CLAMPS | GIRTH WELD SLEEVE |
INSERT PIPE SLEEVE | SPLIT SLEEVE | PIPE LINE REPAIR SLEEVE |
GALVANIZED WALL SLEEVE | TYPE B SLEEVE | PIPE LINE REPAIR SLEEVE WITH GROOVE |
LEAK DEFECT REPAIR SLEEVE | WELD REPAIR ON SLEEVE | TYPE B SLEEVE WITH BACKING STRIP |
PRE – STRESSED METALLIC SLEEVE | HALF REPAIR SLEEVE | SPLIT REPAIR SLEEVE |
360 DEGREE WRAP SLEEVE | TYPE A SLEEVE | HALF SPLIT SLEEVE |
ARMADILLO SLEEVES | PRESTRESSED METALLIC SLEEVE | HALF SOLE SLEEVE |
BOLT ON REPAIR CLAMPS | STEEL REPAIR SLEEVES | HALF WRAPE SLEEVE |
SPLIT SLEEVE REPAIR CLAMP | HALF SOLE SEGMENTS | HALF REPAIR SLEEVE |
FULL ENCIRCLEMENT STEEL SLEEVE | SPLIT REINFORCING SLEEVE | STEEL REPAIR SLEEVES |
HALF REPAIR PIPE SLEEVE | WELD ON REPAIR SLEEVE | Bolted Repair Clamp |
ENCAPSULATING TYPE LEAK CLAMP | REPAIR CLAMP | BOLT ON SPLIT SLEEVE |
VENT PLUG TYPE LEAK CLAMP | BOLTED CLAMP | PIPE REPAIR CLAMP |
SPLIT CLAMP | SPLIT SLEEVE CLAMP | EMERGENCY PIPELINE REPAIR CLAMP |
PIPELINE LEAK REPAIR CLAMP | ELBOW REPAIR CLAMP | BOLTED PIPELINE LEAK REPAIR CLAMP |
SPLIT SLEEVE REPAIR CLAMP | REPAIR SLEEVE CLAMP | SPLIT SLEEVE LEAK CLAMP |
SPLIT SLEEVE SUBSEA PIPELINE REPAIR CLAMPS | PIPE MATE | NEEDLE CLAMP |
SPLIT SLEEVE CLAMP | ELBOW AND TEE CLAMP | BOLTED REPAIR CLAMP |
TYPE B SLEEVE | FULL ENCIRCLEMENT STEEL SLEEVE TYPE B | TYPE B SLEEVE WITHOUT BACKING STRIP GROOVE |
MECHANICAL SLEEVE | SLEEVE TO CARRIER PIPE | PIPELINE REPAIR SLEEVE |
MECHANICAL SLEEVE TYPE B | TYPE B SLEEVE WITH BACKING STRIP GROOVE |