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Manufacturer, Exporter & Supplier of Bolted Repair Sleeves/Clamps
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BOLTED REPAIR CLAMPS

Split sleeves are widely used for making repairs to a variety of high or low pressure and high or low temperature pipelines, containing oil, water, gas, steam and chemical fluids. The clamp halves are joined by bolts to form a high integrity pressure vessel around the damaged or leaking pipe. Sealing is provided by elastomer seals of the highest quality selected for compatibility with the pipeline fluid and operating temperature. The Split sleeves may also be welded after installation to provide a permanent repair. It may be completely seal-welded with the pipe line in operation.

Bolted sleeves, bolted sleeve clamps, split repair clamp, Boltable Split Sleeve Repair Clamp, Split Type Pipe Repair Clamp, Flange leak repair clamps, Leak Repair Clamp  are widely for making repairs to a variety of high or low pressure and high or low temperature pipeline, including oil, water, gas, steam and chemical process. The clamp halves are joined by bolts to form a high integrity pressure vessel around the damaged or leaking pipe.

Split repair sleeve
1. for onshore installation
2. for off shore installation, with zinc anodes and marine epoxy coating
3. weldable, with heat insulating gaskets
4. with girder rings, if required

HIGH PRESSURE CLAMP FOR PIPE REPAIR SLEEVE SPLIT REPAIR
LAMP FOR PIPE REPAIR SPLIT SLEEVE PIPELINE REPAIR CLAMPS
CLAMPS FOR PIPELINE REPAIR EXTERNAL SPLIT SLEEVE PIPELINE REPAIR CLAMPS
SPLIT SLEEVES PIPELINE MECHANICAL REPAIR
SLEEVE PIPE BOLTED CLAMP PIPE REPAIR HIGH PRESSURE BOLTED TYPE
SLEEVE PIPE TWO HALVES BOLTED FLANGED REPAIR CLAMP & ACCESSORIES
BOLTED CLAMP SPLIT SLEEVE CLAMP
SPLIT REPAIR CLAMP WELDABLE SPLIT SLEEVE REPAIR CLAMPS
EMERGENCY PIPELINE REPAIR CLAMP WELDABLE SPLIT SLEEVE REPAIR CLAMPS FOR WELDING JOINT
MANCHON DE REPARATION SPLIT SLEEVE REPAIR CLAMPS
CLAMP REPAIR PIPE BOLTED SPLIT SLEEVE LEAK CLAMP FOR WELDING JOINT
SPLIT SLEEVE LEAK CLAMP FOR PIPE LEAK CLAMP

APPLICABLE INTERNATIONAL STANDARDS

The design, engineering and supply of the fire tubes (two off) shall conform wherever applicable, and unless otherwise specified & agreed, to appropriate API, ASTM, ANSI ASME or equivalent standards / codes and also to internationally-accepted standards and practices. All Standards and Codes followed for the Design shall be of latest version/edition.

API RP 1160  Managing System Integrity of Hydrocarbon Liquid Pipelines
ASME B 31.4  Pipeline Transportation System for Liquids
ASME Section IX  Specification for Welding and Brazing Qualifications
ASME Section V  Non-Destructive Examination
ASME Section II, Part C  Specification for Welding rods, Electrodes and Filler materials
ASME Section VIII, Div 1  Rules for Construction of Pressure vessels
ASTM E 94  Standard guide for Radiographic examination
ASTM E 709  Standard guide for Magnetic particle examination
ASTM E 1003  Standard test method for Hydrostatic leak testing
  1. Standard Clamps are fitted with a high grade elastomeric seal made from Buna-Nitrile or Viton. In these applications the sealing load is achieved through the bolt tensioning of the clamp studs (split sleeve design)
  2. All Clamps are designed with an external pressure test facility that determines the joint integrity prior to commissioning
  3. Twin seal configuration is also available to allow inter-seal testing to be carried out during installation Twin seal configuration is also available to allow inter-seal testing to be carried out during installation
  4. Clamps may be supplied for both topside and subsea repair applications

Engineered solutions can be manufactured to use metal graphite composite seal that is provided in all Split sleeve Clamp Mechanical Connector products. Graphite based sealing ensures a chemically resistant, high temperature, high pressure seal that will not degrade in aggressive or harsh environments.

Clamps bespoke connector solutions can be provided by our dedicated engineering team.

BENEFITS:

  • Can be used in cases of leaking pipes or where wall thinning occurs
  • They are self-sealing, achieved by bolting of the clamp studs
  • Standard clamps come in single seal arrangement, but double seal arrangement can be provided upon request
  • Hydro tested to 5 times the clamp design pressure (or as per your requirements)
  • Widely used for subsea and topside repairs
  • Provided with wedge shape grooves to prevent slipping of seals during installation
  • Designed to ASME VIII
  • Can be provided with prep angles for welding on the pipeline as and when required

PIPE SIZES

4” & above

SPLIT BODY SHELL

SA / ASTM A 516 Gr. 70

ASTM A106 Gr. A,BC seamless pipe

ASTM A516 Gr. 70 steel plate.

API 5L Gr B, X42, X46, X52, X56, X60, X65, X70 – PSL 1 – PSL2

ASTM A36

ASTM A572 GR42, GR50, GR55, GR60, GR65

ASTM A516 GR55, GR60, GR65, GR70

ASTM A537 Class I, Class 2, Class 3

EN 10025 – S235,S275,S355,S450

ASTM A216 WCC

ASTM A352 LCC

ASTM A216 WCB

Any other as per client requirement

BODY FLANGE

(STIFFNER)

SA / ASTM A 105

Any other as per client requirement

STUD & NUT

ASTM A193 Gr. B7 with A194 Gr. 2H nuts.

ASTM A194 Gr. 2,2H,2HM,4,7,7M,8,8M

ASTM A307 GR. A,B,C

ASTM A320 .GR L7,L43

ASTM A325 GR Type 1,Type 2,Type 3

Any other as per client requirement

Coating : Yellow Epoxy Polyamide, Standard or Marine Epoxy,

Galvanized, PTFE, Xylan Coated or any other as per client requirement

SEALS/GASKET

NBR temperature range is from – 20 C to + 80 ̊ C̊

Viton temperature range is from – 20 C to + 200 ̊ C

Silicone

Kevlar

Hycar

HNBR temperature range is from – 20 C to + 150 ̊ C̊

Any other as per client requirement

VENT PLUG

SA / ASTM A 105

HINGE ASSEMBLY

SA / ASTM A516 Gr. 70

EN 10025 – S235,S275,S355,S450

SA / ASTM-A-325

ASTM A193 Gr. B7 with A194 Gr.

2H nuts.

ASTM A106 Gr. A,BC seamless

pipe

ASTM A194 Gr.

2,2H,2HM,4,7,7M,8,8M

ASTM A572 GR42, GR50, GR55,

GR60, GR65

ASTM A307 GR. A,B,C

ASTM A36

ASTM A320 .GR L7,L43

ASTM A572 GR42, GR50, GR55,

GR60, GR65

ASTM A325 GR Type 1,Type

2,Type 3

ASTM A516 GR55, GR60, GR65,

GR70

Any other as per client

requirement

ASTM A537 Class I, Class 2, Class

3

 

LIFTING LUG

SA / ASTM A 516 Gr . 70

SACRIFICAL

ANODE

ZINC ALLOY

Any other as per client requirement

DESIGN CODE

ASME SEC VIII

API 6H

ANSI B31.3

ANSI B31.4

ANSI B31.8

DESIGN PRESSURE

300#

 

400#

 

600#

 

900#

 

1500#

 

Any other as per client requirement

HYDROTEST

PRESSURE

(1.3 X DESIGN PRESSURE)

(1.5 X DESIGN PRESSURE)

As per client requirement

DESIGN

TEMPERATURE

0 TO 212°F

Any other as per client requirement

COATING

Yellow Epoxy Polyamide, Standard or Marine Epoxy, Galvanized, PTFE,

Xylan Coated

Any other as per client requirement

SEALING LENGTH

As per client requirement

  • Non-destructive testing (NDT):
    • 100 % magnetic particle inspection (MPI) for stiffener to shell weld (fillet)
    • 100 % ultrasonic testing of vent plug welds
    • 100 % MPI of hinge welds
  • Hydro Test as per ASME Section VIII 1 clause UG-99
  • Dimensional & Visual
  • Hardness
  • Load Testing of Hook & Hinge
  • Painting Inspection
  • Any other as per client requirement

WELDABLE SPLIT SLEEVES

All clamps can be fully prepared for welding after installation (welding procedure is available on request).

Heat insulators (parallel to the seals) protect the seals from heat during the welding of the sleeves to the pipe.

*Clamps with longer lengths available on request.

EASE OF INSTALLATION AND MAINTENANCE

All split sleeves are designed to be installed with the most common tools available and are readily field repairable, including full seal replacement

SPLIT SLEEVES ARE SUITABLE FOR SOUR ENVIRONMENT

This type of split sleeve is designed to be used in hydrogen sulfide (H2S) bearing hydrocarbon service.

For sour services, the body material will meet NACE MR0175.

Our Products are as below:

HALF PIPE SLEEVE LEAK REPAIR CLAMPS GIRTH WELD SLEEVE
INSERT PIPE SLEEVE SPLIT SLEEVE PIPE LINE REPAIR SLEEVE
GALVANIZED WALL SLEEVE TYPE B SLEEVE PIPE LINE REPAIR SLEEVE WITH GROOVE
LEAK DEFECT REPAIR SLEEVE WELD REPAIR ON SLEEVE TYPE B SLEEVE WITH BACKING STRIP
PRE – STRESSED METALLIC SLEEVE HALF REPAIR SLEEVE SPLIT REPAIR SLEEVE
360 DEGREE WRAP SLEEVE TYPE A SLEEVE HALF SPLIT SLEEVE
ARMADILLO SLEEVES PRESTRESSED METALLIC SLEEVE HALF SOLE SLEEVE
BOLT ON REPAIR CLAMPS  STEEL REPAIR SLEEVES HALF WRAPE SLEEVE
SPLIT SLEEVE REPAIR CLAMP HALF SOLE SEGMENTS HALF REPAIR SLEEVE 
FULL ENCIRCLEMENT STEEL SLEEVE SPLIT REINFORCING SLEEVE STEEL REPAIR SLEEVES
HALF REPAIR PIPE SLEEVE WELD ON REPAIR SLEEVE Bolted Repair Clamp
ENCAPSULATING TYPE LEAK CLAMP REPAIR CLAMP BOLT ON SPLIT SLEEVE
VENT PLUG TYPE LEAK CLAMP BOLTED CLAMP PIPE REPAIR CLAMP
SPLIT CLAMP SPLIT SLEEVE CLAMP EMERGENCY PIPELINE REPAIR CLAMP
PIPELINE LEAK REPAIR CLAMP ELBOW REPAIR CLAMP BOLTED PIPELINE LEAK REPAIR CLAMP
SPLIT SLEEVE REPAIR CLAMP REPAIR SLEEVE CLAMP SPLIT SLEEVE LEAK CLAMP
SPLIT SLEEVE SUBSEA PIPELINE REPAIR CLAMPS  PIPE MATE NEEDLE CLAMP
SPLIT SLEEVE CLAMP ELBOW AND TEE CLAMP BOLTED REPAIR CLAMP
TYPE B SLEEVE FULL ENCIRCLEMENT STEEL SLEEVE TYPE B TYPE B SLEEVE WITHOUT BACKING STRIP GROOVE
MECHANICAL SLEEVE SLEEVE TO CARRIER PIPE PIPELINE REPAIR SLEEVE
MECHANICAL SLEEVE TYPE B TYPE B SLEEVE WITH BACKING STRIP GROOVE  

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